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Small Hydraulic Power Packs

Mini Power Packs

Mini-Pak units are available in both 12V and 24V DC, offering a range of flow rates up to 3 litres per minute and pressures up to 200 bar. These units are primarily used in mobile equipment, including tail lifts, passenger lifts, stair lifts, and materials handling equipment. However, their compact size makes them suitable for any application where a small, compact unit is needed.

Mini-packs-

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Bespoke Projects

<ul class="ul1">
<li class="li1">Bespoke lubrication systems for testing Aerospace propulsion using high temperature fluids and test article scavenge capability</li>
<li class="li1">Bespoke lubrication solution for testing Automotive EV components.</li>
<li class="li1">Bespoke assembly rigs for Aircraft landing gear with built in test facilities.</li>
<li class="li1">Bespoke pressure testing and flushing rigs for Aircraft assembly plants.</li>
<li class="li1">Purpose design test benches for fluid power components.</li>
<li class="li1">Ground support trolleys for production and field use for Aircraft testing.</li>
<li class="li1">Hydraulic ring mains for aircraft production and servicing.</li>
<li class="li1">Hydraulic Infrastructure for test houses.</li>
</ul>

Bespoke-Projects

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Savery Hydraulics have a highly experienced team for fluid control for hydraulic, electronic control, installation and project management. Using this experience we have supported customers with a wide range of projects which are not traditionally considered hydraulic equipment. Some examples of bespoke projects we have successfully delivered are:-

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Hydraforce

Hydraforce products meet global quality standards including ISO 9001, QS 9000 and CE. Every Hydraforce valve, coil, solenoid, manifold and electro-hydraulic control goes through rigorous testing and inspection to perform beyond industry standards.

Savery offers one of the most comprehensive lines of hydraulic valves, solenoids and coils and is the UK distributor for the Hydraforce range of products for the mobile and industrial equipment markets, including high performance valves for flow rates of 0.4 to 530lpm and pressure up to 420 bar.

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Hydraulic Control Systems  

Tailored Solutions for Precision Control 
Our in-house hardware and software design team is dedicated to delivering cost-effective and reliable solutions for a wide array of control system needs. From embedded microcontroller systems to large-scale machine controls, we excel in designing and developing systems that meet the most demanding specifications. 
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Cloud-Based Monitoring for Seamless Access 
We offer cloud-based system monitoring solutions that provide 24/7 access through smart phone or tablet apps, giving you real-time insights into your operations from anywhere. 
&nbsp;
Industry-Leading Expertise 
With extensive experience across various industries, including aerospace, automotive, wind turbine testing, marine, and industrial sectors, our engineers bring invaluable expertise to every project. 
 
Hardware and Software Capabilities 
Small-Scale Control Systems: We design cost-effective control systems in-house using bespoke electronic control boards giving you optimal performance for your specific needs. 
Microchip Programming: We specialise in programming microchips for specialist applications in fluid power, providing tailored solutions for precise control. 
Large-Scale Machine Control Systems: Our capabilities include designing dedicated Motor Control Centre (MCC) cabinets and implementing System Control and Data Acquisition (SCADA) plant monitoring for seamless operation of complex machinery. 
Software Authoring: We are proficient in various software platforms, including: 
<ul>
<li>Delta Motion Controllers </li>
<li>National Instruments LabView© </li>
<li>National Instruments LabWindows CVI© </li>
<li>PLCs: Allen Bradley, Siemens, Omron, Schneider, Bachmann, Koyo </li>
<li>HMI and SCADA Systems: Siemens, Schneider, Bachmann, Koyo </li>
</ul>
 
Cost-Effective Solutions, Tailored to Your Needs 
Our deep understanding of different control systems enables us to select the most cost-effective platform to suit your systems development, ensuring you get the best value for your investment. 
At Savery, we are committed to delivering innovative, reliable, and tailored solutions that optimise the performance of your hydraulic systems, empowering you to achieve your goals with precision and efficiency.  
Get in touch with us today to discuss your project needs.

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At Savery, we design and manufacture electronic systems that ensure the safe and efficient control and monitoring of hydraulic equipment. Our expertise lies in providing comprehensive control system solutions tailored to your specific requirements, with a focus on bespoke applications. 

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Hydraulic Control Systems

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Hydraulic Power Unit

Our power units vary from compact, fixed pump systems to intricate setups featuring multiple variable displacement pumps and energy-saving variable speed drive technology. These units can be equipped with control manifolds for basic relief unloading functions or complex hydraulic control circuitry, custom-made for your application. 
We offer bespoke electrical control equipment that can manually or automatically control the power source, adhering to all current safety standards. This can be paired with simple condition monitoring for parameters such as flow, pressure, level, temperature, and fluid condition, or with advanced SCADA data recording for remote access via the cloud. This ensures safe and reliable 24/7 operation of equipment. 
Our power units can include fluid reservoirs ranging from 10 litres to over 14,000 litres, with built-in bund containment to meet regulatory requirements. 
With Savery, you’re in safe hands. We work with you from conception through design, project planning, installation, commissioning, and servicing to deliver a cost-effective and efficient hydraulic and control solution. 
We have successfully completed projects in various industries, including: 
<ul>
<li data-leveltext="" data-font="Symbol" data-listid="2" data-list-defn-props="{&quot;335552541&quot;:1,&quot;335559685&quot;:720,&quot;335559991&quot;:360,&quot;469769226&quot;:&quot;Symbol&quot;,&quot;469769242&quot;:[8226],&quot;469777803&quot;:&quot;left&quot;,&quot;469777804&quot;:&quot;&quot;,&quot;469777815&quot;:&quot;multilevel&quot;}" aria-setsize="-1" data-aria-posinset="1" data-aria-level="1">Civil: Flood Barriers, Roll-on/Roll-off dock equipment </li>
<li data-leveltext="" data-font="Symbol" data-listid="2" data-list-defn-props="{&quot;335552541&quot;:1,&quot;335559685&quot;:720,&quot;335559991&quot;:360,&quot;469769226&quot;:&quot;Symbol&quot;,&quot;469769242&quot;:[8226],&quot;469777803&quot;:&quot;left&quot;,&quot;469777804&quot;:&quot;&quot;,&quot;469777815&quot;:&quot;multilevel&quot;}" aria-setsize="-1" data-aria-posinset="2" data-aria-level="1">Marine: Ship Stabiliser, steering and deck equipment (with in-house 60 Hz testing capability) </li>
<li data-leveltext="" data-font="Symbol" data-listid="2" data-list-defn-props="{&quot;335552541&quot;:1,&quot;335559685&quot;:720,&quot;335559991&quot;:360,&quot;469769226&quot;:&quot;Symbol&quot;,&quot;469769242&quot;:[8226],&quot;469777803&quot;:&quot;left&quot;,&quot;469777804&quot;:&quot;&quot;,&quot;469777815&quot;:&quot;multilevel&quot;}" aria-setsize="-1" data-aria-posinset="3" data-aria-level="1">Testing Infrastructure: Automotive, Aerospace, research and production component testing </li>
<li data-leveltext="" data-font="Symbol" data-listid="2" data-list-defn-props="{&quot;335552541&quot;:1,&quot;335559685&quot;:720,&quot;335559991&quot;:360,&quot;469769226&quot;:&quot;Symbol&quot;,&quot;469769242&quot;:[8226],&quot;469777803&quot;:&quot;left&quot;,&quot;469777804&quot;:&quot;&quot;,&quot;469777815&quot;:&quot;multilevel&quot;}" aria-setsize="-1" data-aria-posinset="4" data-aria-level="1">Mechanical Handling: Large Scissor lifts </li>
<li data-leveltext="" data-font="Symbol" data-listid="2" data-list-defn-props="{&quot;335552541&quot;:1,&quot;335559685&quot;:720,&quot;335559991&quot;:360,&quot;469769226&quot;:&quot;Symbol&quot;,&quot;469769242&quot;:[8226],&quot;469777803&quot;:&quot;left&quot;,&quot;469777804&quot;:&quot;&quot;,&quot;469777815&quot;:&quot;multilevel&quot;}" aria-setsize="-1" data-aria-posinset="5" data-aria-level="1">Defence and Security: Specialist equipment </li>
<li data-leveltext="" data-font="Symbol" data-listid="2" data-list-defn-props="{&quot;335552541&quot;:1,&quot;335559685&quot;:720,&quot;335559991&quot;:360,&quot;469769226&quot;:&quot;Symbol&quot;,&quot;469769242&quot;:[8226],&quot;469777803&quot;:&quot;left&quot;,&quot;469777804&quot;:&quot;&quot;,&quot;469777815&quot;:&quot;multilevel&quot;}" aria-setsize="-1" data-aria-posinset="6" data-aria-level="1">Wind: Turbine Blade testing </li>
</ul>
Trust Savery Hydraulics for your hydraulic power needs.

Hydraulic-Power-Unit

At Savery Hydraulics, we specialise in the design and manufacture of hydraulic power units tailored to customer specifications. Our offerings range from single fractional power motors to multiple pump sets, with power installations up to 2 Mw. 

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Savery custom manifolds can be designed as part of a new power unit or to enhance your existing equipment & machinery. Custom designed manifolds offer no-leak, screw-in components with fast and easy valve removal and replacement. 

ManifoldAssembly

Our team of experienced engineers can simplify the most complex hydraulic circuits to reduce cost, improve reliability, minimise pipe work connections and the physical size &amp; weight of the solutions.
Custom manifold assemblies are: 
<ul>
<li data-leveltext="" data-font="Symbol" data-listid="1" data-list-defn-props="{&quot;335552541&quot;:1,&quot;335559685&quot;:720,&quot;335559991&quot;:360,&quot;469769226&quot;:&quot;Symbol&quot;,&quot;469769242&quot;:[8226],&quot;469777803&quot;:&quot;left&quot;,&quot;469777804&quot;:&quot;&quot;,&quot;469777815&quot;:&quot;multilevel&quot;}" aria-setsize="-1" data-aria-posinset="1" data-aria-level="1">Designed by our engineers in house using the latest 3D CAD software for integration into your product. </li>
<li data-leveltext="" data-font="Symbol" data-listid="1" data-list-defn-props="{&quot;335552541&quot;:1,&quot;335559685&quot;:720,&quot;335559991&quot;:360,&quot;469769226&quot;:&quot;Symbol&quot;,&quot;469769242&quot;:[8226],&quot;469777803&quot;:&quot;left&quot;,&quot;469777804&quot;:&quot;&quot;,&quot;469777815&quot;:&quot;multilevel&quot;}" aria-setsize="-1" data-aria-posinset="2" data-aria-level="1">Designed utilising Hydraforce cartridge valves and a vast range of other manufacturer’s components to achieve the required performance. </li>
<li data-leveltext="" data-font="Symbol" data-listid="1" data-list-defn-props="{&quot;335552541&quot;:1,&quot;335559685&quot;:720,&quot;335559991&quot;:360,&quot;469769226&quot;:&quot;Symbol&quot;,&quot;469769242&quot;:[8226],&quot;469777803&quot;:&quot;left&quot;,&quot;469777804&quot;:&quot;&quot;,&quot;469777815&quot;:&quot;multilevel&quot;}" aria-setsize="-1" data-aria-posinset="3" data-aria-level="1">Machined using modern CNC equipment with specialist tooling to ensure high quality. </li>
<li data-leveltext="" data-font="Symbol" data-listid="1" data-list-defn-props="{&quot;335552541&quot;:1,&quot;335559685&quot;:720,&quot;335559991&quot;:360,&quot;469769226&quot;:&quot;Symbol&quot;,&quot;469769242&quot;:[8226],&quot;469777803&quot;:&quot;left&quot;,&quot;469777804&quot;:&quot;&quot;,&quot;469777815&quot;:&quot;multilevel&quot;}" aria-setsize="-1" data-aria-posinset="4" data-aria-level="1">Manufactured from aluminium, steel or stainless steel to meet system pressure, flow and application requirements. </li>
<li data-leveltext="" data-font="Symbol" data-listid="1" data-list-defn-props="{&quot;335552541&quot;:1,&quot;335559685&quot;:720,&quot;335559991&quot;:360,&quot;469769226&quot;:&quot;Symbol&quot;,&quot;469769242&quot;:[8226],&quot;469777803&quot;:&quot;left&quot;,&quot;469777804&quot;:&quot;&quot;,&quot;469777815&quot;:&quot;multilevel&quot;}" aria-setsize="-1" data-aria-posinset="5" data-aria-level="1">Designed in conjunction with your engineers to ensure we meet your unique requirements and installation needs. </li>
<li data-leveltext="" data-font="Symbol" data-listid="1" data-list-defn-props="{&quot;335552541&quot;:1,&quot;335559685&quot;:720,&quot;335559991&quot;:360,&quot;469769226&quot;:&quot;Symbol&quot;,&quot;469769242&quot;:[8226],&quot;469777803&quot;:&quot;left&quot;,&quot;469777804&quot;:&quot;&quot;,&quot;469777815&quot;:&quot;multilevel&quot;}" aria-setsize="-1" data-aria-posinset="6" data-aria-level="1">Supplied in a variety of sizes from small manifold blocks with cartridges capable of controlling low(a few litres per minute) flow rate up to large complex assemblies for hundreds of litres per minute. </li>
<li data-leveltext="" data-font="Symbol" data-listid="1" data-list-defn-props="{&quot;335552541&quot;:1,&quot;335559685&quot;:720,&quot;335559991&quot;:360,&quot;469769226&quot;:&quot;Symbol&quot;,&quot;469769242&quot;:[8226],&quot;469777803&quot;:&quot;left&quot;,&quot;469777804&quot;:&quot;&quot;,&quot;469777815&quot;:&quot;multilevel&quot;}" aria-setsize="-1" data-aria-posinset="7" data-aria-level="1">Supplied fully assembled &amp; tested in our UK facility &amp; meeting the necessary ISO recommended guidelines for hydraulic cleanliness prior to dispatch. </li>
</ul>

Manifold-Assembly

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Savery custom manifolds can be designed as part of a new power unit or to enhance your existing equipment & machinery. Custom designed manifolds offer no-leak, screw-in components with fast and easy valve removal and replacement.

Manifold Assembly

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Savery hydraulic power packs and mini power packs are the culmination of many years of experience in manufacturing AC and DC power packs.

Small HydraulicPower Packs

The PB300 series of power units offer the latest design and features not normally associated with this type of unit. The units have a pressure of 300 bar, which is achieved by the use of high specification materials. The centre adaptor where the unit is cased, is made using an advanced aluminium manifold die-casting process, eliminating porosity to give a lightweight assembly.
Applications for this type of unit are numerous DC units for battery powered use include our tail lift packs and can be found on tippers, aerial access equipment and material handling trucks. AC units with power ratings from 0.25kW to 5.5kW have an even greater range of applications including the retail and service industry for the handling of goods &#8211; loading and unloading of vehicles and the lift industry for lifts installed in the home, disabled lifts and automotive assembly plants.
Savery has developed hydraulic power packs specifically for applications such as dock levellers, which provide a bridge between the loading bay and the truck being loaded or unloaded.
PB300 units have;
<ul>
<li>DC units 12V &amp; 24V / 0.2 – 3.5kW.</li>
<li>AC units 3 Phase &amp; 1 Phase / 0.25 – 5.5kW.</li>
<li>A vast range of control options for single and double acting circuits.</li>
<li>Advanced pressure die-cast aluminium centre adaptor.</li>
<li>The ability to eliminate porosity.</li>
</ul>
<img loading="lazy" decoding="async" class="alignnone size-full wp-image-5274" src="https://cms.savery.co.uk/wp-content/uploads/2024/03/E11-Logo.jpg" alt="" width="110" height="48" />

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Savery offer a complete and comprehensive range of hydraulic power units, incorporating highly flexible, cost effective modular construction suited to both OEM and small users. The design of units for special applications is an important part of Savery’s marketing activities and our engineers can develop a unit to perfectly match our customer’s requirements.

Savery hydraulic power packs and mini power packs are the culmination of many years of experience in manufacturing AC and DC power packs.


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Plastic tanks

Plastic tanks are available in standard sizes to suit our full range of power packs.
Filler/breathers &amp; drain plugs can be located in a number of different positions, making these tanks suitable for both horizontal and vertical mounting.

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Steel tanks

Steel tanks are available in standard sizes to suit our full range of power packs.
We also design bespoke steel tanks to fit customer’s specific applications.

<h2>Specification</h2>
<ul>
<li>0.75kW &amp; 1.1kW 2 pole, single and 3 phase AC motor options available.</li>
<li>Standard relief setting 165 bar.</li>
<li>A range of AC and DC control voltages available.</li>
<li>Standard reservoir with 5.0 litres useable volume.</li>
<li>Suitable for both single and double acting lip cylinders.</li>
<li>Incorporates overload relief valve and an anti cavitation check valve.</li>
</ul>
Special variants available on request (contact our sales team).
<h2>Order Code</h2>
Using the breakdown of the ordering code (as seen in the gallery) a Dock Leveller power pack can easily be configured to suit your requirements. Simply work along each section choosing the configuration that you require.
<h3>Example 1 (DLFL-3207-24)</h3>
This would be a Dock Leveller power pack fitted with a pressure sequence valve for operating a folding lip Dock Leveller. It would be fitted with a 0.75kw, 2 pole totally enclosed, fan cooled electric motor suitable for operating off a 400 volt, 3 phase, 50Hz supply. It would include a pump unit delivering 4.5 l/min at 165 bar and be fitted with a solenoid coil suitable for operation from a 24 VDC supply.
<h3>Example 2 (DLSL-1211-115)</h3>
This would be a Dock Leveller power pack fitted with a solenoid valve for operating a sliding lip Dock Leveller. It would be fitted with a 1.1kw, 2 pole totally enclosed, fan cooled electric motor suitable for operating off a 230 volt, 1 phase, 50Hz supply. It would include a pump unit delivering 6.0 l/min at 165 bar and be fitted with a solenoid coil suitable for operation from a 115 VAC 50 Hz supply.

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Savery Hydraulics is a leading expert in the design and manufacture of hydraulic solutions. Our Dock Leveller Power Pack has been designed with ease of integration in mind and variants will work on both folding and sliding lip Dock Levellers. They are based around a common single centre adaptor design.

Dock Leveller Pack

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Tipper Pack

Specification
<ul class="ul1">
<li class="li2">1.6KW, 12vdc and 2.2KW, 24vdc electric motor complete with relay and plastic motor cover.</li>
<li class="li2">A range of reservoirs complete with suction strainer and filler breather.</li>
<li class="li2">Horizontal or vertical mounting options.</li>
<li class="li2">Pressures of up to 200 bar and flows from 3 to 15 l/min.</li>
<li class="li2">Two main relief valve options 40-100 bar and 100-200 bar.</li>
<li class="li2">12vdc and 24vdc lowering valve and P line check.</li>
<li class="li2">Can be supplied suitable for all single and double acting applications.</li>
<li class="li2">Push button pendants, isolators etc can be supplied as required.</li>
<li class="li2">Our tipper packs can be supplied with or without E Mark certification.</li>
</ul>
While this pack is primarily designed for tippers, its derivatives can be adapted for a variety of applications, including:
<ul class="ul1">
<li class="li8">Tail lifts</li>
<li class="li8">Passenger lifts</li>
<li class="li8">Scissor lifts</li>
<li class="li8">Forklifts</li>
<li class="li8">Access lifts</li>
<li class="li8">Agricultural applications</li>
<li class="li9">Material handling equipment</li>
</ul>
In addition to our standard offerings, we also design custom power packs tailored to meet specific customer requirements. All our packs are manufactured at our facility in Coventry, and each one undergoes thorough testing before dispatch.
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Savery has engineered a standard proportional control circuit which complements the PB300 power pack. This control has been developed specifically for the lift market and is suitable for controlling raise and lower lift speeds.
The electronic lift controls allow the rate of acceleration (either linear or a curve), the rate of deceleration (either linear or as curve) and the creep speed to be programmed independently for both the lift raise and lift lower. It can be tailored to meet customers specific interface requirements.
The proportional lift control circuit which has been incorporated into the ultra versatile PB300 centre adaptor uses either a SP08-25 normally open or a SP10-20 normally closed proportional direction valve from the Hydraforce valve range.
Savery can offer a selection of electronic controllers for various control solutions.

Mini Power Packs

Plastic tanks

Steel tanks

Dock Leveller Pack

Tipper Pack

Mini Power Packs

Proportional Lift Control

Savery also offer

Bespoke Projects

Hydraforce

Hydraulic Control Systems

Hydraulic Power Unit

Manifold Assembly

Small Hydraulic Power Packs