Heavy-Duty Pressure Sensors (Heavy-Duty)

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These sensors are intended for use in demanding industrial and off-highway equipment.The Hydraforce Model ERP pressure sensors are high performance instruments intended for use in off-highway and industrial applications where the process media is compatible with the 17-4PH stainless steel sensor material and the 304 SS process connection. Mechanical Installation Guidelines:EnvironmentalThe ERP pressure sensors can be stored and used within the temperature limits of -40°C to 125°C (-40°F to 257°F). Ingress protection ratings of the units are IP67 standard, but dependent on the electrical termination specified for special models. MountingThe ERP pressure sensors require no special mounting hard-ware and can be mounted in any orientation with negligible position error. Although the units can withstand considerable vibration without damage or significant output effects, it is always good practice to mount the sensor where there is mini-mum vibration. For units with NPT type pressure fittings, apply sealing tape or an equivalent sealant to the threads before installing. When installing or removing the unit apply a wrench to the hex wrench flats, located above the pressure fitting. DO NOT tighten by using a pipe wrench on the housing. A 27 mm (11/16 inch) wrench can be used on the wrench flats of the hex. Electro-Magnetic InterferenceThe circuitry of the ERP pressure sensors is designed to minimize the effect of electromagnetic and radio frequency interference. To minimize susceptibility to noise, avoid running the termination wiring in a conduit which contains high current AC power cables. Where possible avoid running the termina-tion wiring near inductive equipment.Field AdjustmentsThe ERP pressure sensors are precisely calibrated and tem-perature compensated at the factory to ensure long and stable performance. There are no field accessible adjustments on the sensors.Electrical InstallationPlease refer to the performance ratings on the previous page for power supply requirements and for appropriate wiring proto-col based on the particular output signal and electrical termina-tion features of the unit being installed.
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<h3>Product Features</h3>
• Advanced ASIC technology for reliability and accuracy.• 1% total error band accuracy within -20 to 85°C temperature range.• Reverse polarity and miswire-protected.• Broad temperature capability. 
• All-welded pressure construction.• High EMI/RFI rating.• IP67 ingress rated. 
• Diagnostic rails &lt; 0.5 and &gt; 4.5 V 
<a title="3.652.1" href="https://www.savery.co.uk/products/view/3-652-1">3.652.1</a>
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<h3>Product Ratings</h3>
PERFORMANCE: 
Pressure Range: 
ERP414: 0 to 414 bar (0 to 6000 psi) 
ERP035: 0 to 35 bar (0 to 500 psi)For alternate pressure ranges, consult factory. 
Durability: Tested to 50 million cycles 
Overpressure ERP414 (414 bar model):Proof 150%; Burst 500% 
Overpressure ERP035 (35 bar model):Proof 200%; Burst 1000% 
Proof Pressure: up to 10% intermittent duty cycle. 
Accuracy: ±1% of Span from -20 to 85°C±1.5% of Span from -40 to -20°C±1.5% of Span from 85 to 125°C 
Static Accuracy Class: ±0.25% of span (BFSL Method) including linearity, hysteresis, non-repeatability at reference temperature 21°C/72°F. 
Response Time: &lt; 1 ms 
Supply Voltage: 9-36 V 
Supply Current: 5 mA 
Voltage Output Signal: 0.5 to 4.5 VDC 
INSTALLATION &amp; PHYSICAL 
SPECIFICATIONS 
Electrical Connection: Deutsch 3-pin 
Pressure Port Material: 304 Stainless Steel 
Sensor Material: 17-4PH SS 
Housing: 20% Glass Reinforced Nylon 
Installation Torque: 27 to 34 Nm (20 to 25 ft-lbs) 
ENVIRONMENTAL RATINGS: 
Operating and Storage Temperature: &#8211; 40°C to 125°C 
Vibration: 20 gs 
Shock: 100gs, 6ms 
EMI / RFI Protection 
EN61326 (Heavy Industrial): 30 V/M, 500 KHz to 1 GHz 
Weather Rating: IP67 
H 
YDRA 
F 
ORCE.com®Deutsch DT04- 3-PIN0.9724.7C -Signal0.235.71.1328.80.9424.0SAE 69/16-18 UNF 2AOptional MatingConnectorDimensions arefor reference only.INCHMILLIMETRE2.1153.670.4411.2A -V+B &#8211; GroundVent HoleDO NOTPUNCTURE 
NOTE: See following page (<a title="3.652.2" href="https://www.savery.co.uk/products/view/3-652-2">3.652.2</a>) for important Installation and Technical Reference Information.
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High-accuracy heavy-duty pressure sensors with 1% total error band accuracy accomplished by marrying a high performance ASIC to a very stable, field-proven polysilicon, thin-film pressure sensor

Thermistor Temperature Sensor (Thermistor)

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<h3>Product Features</h3>
• Thermistor technology for low cost and reliability.• Rugged design for durability in harsh conditions. 
• Pigtail with connector for installation in tight places.• Stainless steel body.
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<h3>Product Ratings</h3>
PERFORMANCE: 
Sensing Temperature: –40°C to 150°C (–40°F to 300°F) 
Output Signal: 26246 to 33.89 ohms 
Accuracy: ±2°C from 30° to 70°C 
Sense Current:
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A thermistor style heavy-duty analog temperature sensor intended for use as a steady state temperature sensor for demanding industrial and off-highway equipment.

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<h3>Product Features</h3>
• Thermistor technology for low cost and reliability.• Rugged design for durability in harsh conditions. 
• Pigtail with connector for installation in tight places.• Stainless steel body.
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<div>
<h3>Product Ratings</h3>
PERFORMANCE: 
Sensing Temperature: –40°C to 150°C (–40°F to 300°F) 
Output Signal: 5427.9 to 436.3 ohms 
Accuracy: ±2°C from 30° to 70°C 
Sense Current:
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A thermistor style heavy-duty analog temperature sensor with a padded resistor for improved linearity of the input curve. This steady-state sensor is intended for use in demanding industrial and off-highway equipment applications.

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Electronic Vehicle Controls

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Heavy Duty Electronic Vehicle Controls, Sensors	

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Bespoke Projects

<ul class="ul1">
<li class="li1">Bespoke lubrication systems for testing Aerospace propulsion using high temperature fluids and test article scavenge capability</li>
<li class="li1">Bespoke lubrication solution for testing Automotive EV components.</li>
<li class="li1">Bespoke assembly rigs for Aircraft landing gear with built in test facilities.</li>
<li class="li1">Bespoke pressure testing and flushing rigs for Aircraft assembly plants.</li>
<li class="li1">Purpose design test benches for fluid power components.</li>
<li class="li1">Ground support trolleys for production and field use for Aircraft testing.</li>
<li class="li1">Hydraulic ring mains for aircraft production and servicing.</li>
<li class="li1">Hydraulic Infrastructure for test houses.</li>
</ul>

Bespoke-Projects

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Savery Hydraulics have a highly experienced team for fluid control for hydraulic, electronic control, installation and project management. Using this experience we have supported customers with a wide range of projects which are not traditionally considered hydraulic equipment. Some examples of bespoke projects we have successfully delivered are:-

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Hydraforce

Hydraforce products meet global quality standards including ISO 9001, QS 9000 and CE. Every Hydraforce valve, coil, solenoid, manifold and electro-hydraulic control goes through rigorous testing and inspection to perform beyond industry standards.

Savery offers one of the most comprehensive lines of hydraulic valves, solenoids and coils and is the UK distributor for the Hydraforce range of products for the mobile and industrial equipment markets, including high performance valves for flow rates of 0.4 to 530lpm and pressure up to 420 bar.

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Hydraulic Control Systems  

Tailored Solutions for Precision Control 
Our in-house hardware and software design team is dedicated to delivering cost-effective and reliable solutions for a wide array of control system needs. From embedded microcontroller systems to large-scale machine controls, we excel in designing and developing systems that meet the most demanding specifications. 
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Cloud-Based Monitoring for Seamless Access 
We offer cloud-based system monitoring solutions that provide 24/7 access through smart phone or tablet apps, giving you real-time insights into your operations from anywhere. 
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Industry-Leading Expertise 
With extensive experience across various industries, including aerospace, automotive, wind turbine testing, marine, and industrial sectors, our engineers bring invaluable expertise to every project. 
 
Hardware and Software Capabilities 
Small-Scale Control Systems: We design cost-effective control systems in-house using bespoke electronic control boards giving you optimal performance for your specific needs. 
Microchip Programming: We specialise in programming microchips for specialist applications in fluid power, providing tailored solutions for precise control. 
Large-Scale Machine Control Systems: Our capabilities include designing dedicated Motor Control Centre (MCC) cabinets and implementing System Control and Data Acquisition (SCADA) plant monitoring for seamless operation of complex machinery. 
Software Authoring: We are proficient in various software platforms, including: 
<ul>
<li>Delta Motion Controllers </li>
<li>National Instruments LabView© </li>
<li>National Instruments LabWindows CVI© </li>
<li>PLCs: Allen Bradley, Siemens, Omron, Schneider, Bachmann, Koyo </li>
<li>HMI and SCADA Systems: Siemens, Schneider, Bachmann, Koyo </li>
</ul>
 
Cost-Effective Solutions, Tailored to Your Needs 
Our deep understanding of different control systems enables us to select the most cost-effective platform to suit your systems development, ensuring you get the best value for your investment. 
At Savery, we are committed to delivering innovative, reliable, and tailored solutions that optimise the performance of your hydraulic systems, empowering you to achieve your goals with precision and efficiency.  
Get in touch with us today to discuss your project needs.

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At Savery, we design and manufacture electronic systems that ensure the safe and efficient control and monitoring of hydraulic equipment. Our expertise lies in providing comprehensive control system solutions tailored to your specific requirements, with a focus on bespoke applications. 

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Hydraulic Control Systems

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Hydraulic Power Unit

Our power units vary from compact, fixed pump systems to intricate setups featuring multiple variable displacement pumps and energy-saving variable speed drive technology. These units can be equipped with control manifolds for basic relief unloading functions or complex hydraulic control circuitry, custom-made for your application. 
We offer bespoke electrical control equipment that can manually or automatically control the power source, adhering to all current safety standards. This can be paired with simple condition monitoring for parameters such as flow, pressure, level, temperature, and fluid condition, or with advanced SCADA data recording for remote access via the cloud. This ensures safe and reliable 24/7 operation of equipment. 
Our power units can include fluid reservoirs ranging from 10 litres to over 14,000 litres, with built-in bund containment to meet regulatory requirements. 
With Savery, you’re in safe hands. We work with you from conception through design, project planning, installation, commissioning, and servicing to deliver a cost-effective and efficient hydraulic and control solution. 
We have successfully completed projects in various industries, including: 
<ul>
<li data-leveltext="" data-font="Symbol" data-listid="2" data-list-defn-props="{&quot;335552541&quot;:1,&quot;335559685&quot;:720,&quot;335559991&quot;:360,&quot;469769226&quot;:&quot;Symbol&quot;,&quot;469769242&quot;:[8226],&quot;469777803&quot;:&quot;left&quot;,&quot;469777804&quot;:&quot;&quot;,&quot;469777815&quot;:&quot;multilevel&quot;}" aria-setsize="-1" data-aria-posinset="1" data-aria-level="1">Civil: Flood Barriers, Roll-on/Roll-off dock equipment </li>
<li data-leveltext="" data-font="Symbol" data-listid="2" data-list-defn-props="{&quot;335552541&quot;:1,&quot;335559685&quot;:720,&quot;335559991&quot;:360,&quot;469769226&quot;:&quot;Symbol&quot;,&quot;469769242&quot;:[8226],&quot;469777803&quot;:&quot;left&quot;,&quot;469777804&quot;:&quot;&quot;,&quot;469777815&quot;:&quot;multilevel&quot;}" aria-setsize="-1" data-aria-posinset="2" data-aria-level="1">Marine: Ship Stabiliser, steering and deck equipment (with in-house 60 Hz testing capability) </li>
<li data-leveltext="" data-font="Symbol" data-listid="2" data-list-defn-props="{&quot;335552541&quot;:1,&quot;335559685&quot;:720,&quot;335559991&quot;:360,&quot;469769226&quot;:&quot;Symbol&quot;,&quot;469769242&quot;:[8226],&quot;469777803&quot;:&quot;left&quot;,&quot;469777804&quot;:&quot;&quot;,&quot;469777815&quot;:&quot;multilevel&quot;}" aria-setsize="-1" data-aria-posinset="3" data-aria-level="1">Testing Infrastructure: Automotive, Aerospace, research and production component testing </li>
<li data-leveltext="" data-font="Symbol" data-listid="2" data-list-defn-props="{&quot;335552541&quot;:1,&quot;335559685&quot;:720,&quot;335559991&quot;:360,&quot;469769226&quot;:&quot;Symbol&quot;,&quot;469769242&quot;:[8226],&quot;469777803&quot;:&quot;left&quot;,&quot;469777804&quot;:&quot;&quot;,&quot;469777815&quot;:&quot;multilevel&quot;}" aria-setsize="-1" data-aria-posinset="4" data-aria-level="1">Mechanical Handling: Large Scissor lifts </li>
<li data-leveltext="" data-font="Symbol" data-listid="2" data-list-defn-props="{&quot;335552541&quot;:1,&quot;335559685&quot;:720,&quot;335559991&quot;:360,&quot;469769226&quot;:&quot;Symbol&quot;,&quot;469769242&quot;:[8226],&quot;469777803&quot;:&quot;left&quot;,&quot;469777804&quot;:&quot;&quot;,&quot;469777815&quot;:&quot;multilevel&quot;}" aria-setsize="-1" data-aria-posinset="5" data-aria-level="1">Defence and Security: Specialist equipment </li>
<li data-leveltext="" data-font="Symbol" data-listid="2" data-list-defn-props="{&quot;335552541&quot;:1,&quot;335559685&quot;:720,&quot;335559991&quot;:360,&quot;469769226&quot;:&quot;Symbol&quot;,&quot;469769242&quot;:[8226],&quot;469777803&quot;:&quot;left&quot;,&quot;469777804&quot;:&quot;&quot;,&quot;469777815&quot;:&quot;multilevel&quot;}" aria-setsize="-1" data-aria-posinset="6" data-aria-level="1">Wind: Turbine Blade testing </li>
</ul>
Trust Savery Hydraulics for your hydraulic power needs.

Hydraulic-Power-Unit

At Savery Hydraulics, we specialise in the design and manufacture of hydraulic power units tailored to customer specifications. Our offerings range from single fractional power motors to multiple pump sets, with power installations up to 2 Mw. 

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Savery custom manifolds can be designed as part of a new power unit or to enhance your existing equipment & machinery. Custom designed manifolds offer no-leak, screw-in components with fast and easy valve removal and replacement. 

ManifoldAssembly

Our team of experienced engineers can simplify the most complex hydraulic circuits to reduce cost, improve reliability, minimise pipe work connections and the physical size &amp; weight of the solutions.
Custom manifold assemblies are: 
<ul>
<li data-leveltext="" data-font="Symbol" data-listid="1" data-list-defn-props="{&quot;335552541&quot;:1,&quot;335559685&quot;:720,&quot;335559991&quot;:360,&quot;469769226&quot;:&quot;Symbol&quot;,&quot;469769242&quot;:[8226],&quot;469777803&quot;:&quot;left&quot;,&quot;469777804&quot;:&quot;&quot;,&quot;469777815&quot;:&quot;multilevel&quot;}" aria-setsize="-1" data-aria-posinset="1" data-aria-level="1">Designed by our engineers in house using the latest 3D CAD software for integration into your product. </li>
<li data-leveltext="" data-font="Symbol" data-listid="1" data-list-defn-props="{&quot;335552541&quot;:1,&quot;335559685&quot;:720,&quot;335559991&quot;:360,&quot;469769226&quot;:&quot;Symbol&quot;,&quot;469769242&quot;:[8226],&quot;469777803&quot;:&quot;left&quot;,&quot;469777804&quot;:&quot;&quot;,&quot;469777815&quot;:&quot;multilevel&quot;}" aria-setsize="-1" data-aria-posinset="2" data-aria-level="1">Designed utilising Hydraforce cartridge valves and a vast range of other manufacturer’s components to achieve the required performance. </li>
<li data-leveltext="" data-font="Symbol" data-listid="1" data-list-defn-props="{&quot;335552541&quot;:1,&quot;335559685&quot;:720,&quot;335559991&quot;:360,&quot;469769226&quot;:&quot;Symbol&quot;,&quot;469769242&quot;:[8226],&quot;469777803&quot;:&quot;left&quot;,&quot;469777804&quot;:&quot;&quot;,&quot;469777815&quot;:&quot;multilevel&quot;}" aria-setsize="-1" data-aria-posinset="3" data-aria-level="1">Machined using modern CNC equipment with specialist tooling to ensure high quality. </li>
<li data-leveltext="" data-font="Symbol" data-listid="1" data-list-defn-props="{&quot;335552541&quot;:1,&quot;335559685&quot;:720,&quot;335559991&quot;:360,&quot;469769226&quot;:&quot;Symbol&quot;,&quot;469769242&quot;:[8226],&quot;469777803&quot;:&quot;left&quot;,&quot;469777804&quot;:&quot;&quot;,&quot;469777815&quot;:&quot;multilevel&quot;}" aria-setsize="-1" data-aria-posinset="4" data-aria-level="1">Manufactured from aluminium, steel or stainless steel to meet system pressure, flow and application requirements. </li>
<li data-leveltext="" data-font="Symbol" data-listid="1" data-list-defn-props="{&quot;335552541&quot;:1,&quot;335559685&quot;:720,&quot;335559991&quot;:360,&quot;469769226&quot;:&quot;Symbol&quot;,&quot;469769242&quot;:[8226],&quot;469777803&quot;:&quot;left&quot;,&quot;469777804&quot;:&quot;&quot;,&quot;469777815&quot;:&quot;multilevel&quot;}" aria-setsize="-1" data-aria-posinset="5" data-aria-level="1">Designed in conjunction with your engineers to ensure we meet your unique requirements and installation needs. </li>
<li data-leveltext="" data-font="Symbol" data-listid="1" data-list-defn-props="{&quot;335552541&quot;:1,&quot;335559685&quot;:720,&quot;335559991&quot;:360,&quot;469769226&quot;:&quot;Symbol&quot;,&quot;469769242&quot;:[8226],&quot;469777803&quot;:&quot;left&quot;,&quot;469777804&quot;:&quot;&quot;,&quot;469777815&quot;:&quot;multilevel&quot;}" aria-setsize="-1" data-aria-posinset="6" data-aria-level="1">Supplied in a variety of sizes from small manifold blocks with cartridges capable of controlling low(a few litres per minute) flow rate up to large complex assemblies for hundreds of litres per minute. </li>
<li data-leveltext="" data-font="Symbol" data-listid="1" data-list-defn-props="{&quot;335552541&quot;:1,&quot;335559685&quot;:720,&quot;335559991&quot;:360,&quot;469769226&quot;:&quot;Symbol&quot;,&quot;469769242&quot;:[8226],&quot;469777803&quot;:&quot;left&quot;,&quot;469777804&quot;:&quot;&quot;,&quot;469777815&quot;:&quot;multilevel&quot;}" aria-setsize="-1" data-aria-posinset="7" data-aria-level="1">Supplied fully assembled &amp; tested in our UK facility &amp; meeting the necessary ISO recommended guidelines for hydraulic cleanliness prior to dispatch. </li>
</ul>

Manifold-Assembly

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Savery custom manifolds can be designed as part of a new power unit or to enhance your existing equipment & machinery. Custom designed manifolds offer no-leak, screw-in components with fast and easy valve removal and replacement.

Manifold Assembly

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Savery hydraulic power packs and mini power packs are the culmination of many years of experience in manufacturing AC and DC power packs.

Small HydraulicPower Packs

The PB300 series of power units offer the latest design and features not normally associated with this type of unit. The units have a pressure of 300 bar, which is achieved by the use of high specification materials. The centre adaptor where the unit is cased, is made using an advanced aluminium manifold die-casting process, eliminating porosity to give a lightweight assembly.
Applications for this type of unit are numerous DC units for battery powered use include our tail lift packs and can be found on tippers, aerial access equipment and material handling trucks. AC units with power ratings from 0.25kW to 5.5kW have an even greater range of applications including the retail and service industry for the handling of goods &#8211; loading and unloading of vehicles and the lift industry for lifts installed in the home, disabled lifts and automotive assembly plants.
Savery has developed hydraulic power packs specifically for applications such as dock levellers, which provide a bridge between the loading bay and the truck being loaded or unloaded.
PB300 units have;
<ul>
<li>DC units 12V &amp; 24V / 0.2 – 3.5kW.</li>
<li>AC units 3 Phase &amp; 1 Phase / 0.25 – 5.5kW.</li>
<li>A vast range of control options for single and double acting circuits.</li>
<li>Advanced pressure die-cast aluminium centre adaptor.</li>
<li>The ability to eliminate porosity.</li>
</ul>
<img loading="lazy" decoding="async" class="alignnone size-full wp-image-5274" src="https://cms.savery.co.uk/wp-content/uploads/2024/03/E11-Logo.jpg" alt="" width="110" height="48" />

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Savery offer a complete and comprehensive range of hydraulic power units, incorporating highly flexible, cost effective modular construction suited to both OEM and small users. The design of units for special applications is an important part of Savery’s marketing activities and our engineers can develop a unit to perfectly match our customer’s requirements.

Savery hydraulic power packs and mini power packs are the culmination of many years of experience in manufacturing AC and DC power packs.


Heavy Duty Electronic Vehicle Controls, Sensors

Heavy-Duty Pressure Sensors (Heavy-Duty)

Thermistor Temperature Sensor (Thermistor)

Thermistor Temperature Sensor (Thermistor)

Thermistor Temperature Sensor (Thermistor)

Heavy Duty Electronic Vehicle Controls, Sensors

Heavy Duty Electronic Vehicle Controls, Operator Input Devices

Heavy Duty Electronic Vehicle Controls, New CoreTek ECUs

Savery also offer

Bespoke Projects

Hydraforce

Hydraulic Control Systems

Hydraulic Power Unit

Manifold Assembly

Small Hydraulic Power Packs